Custom Pulleys
Ever-power has the expertise and technical features to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we are able to produce it no matter what size, materials or detail required. Furthermore to aid with your projects Ever-power can manufacture a prototype along with any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You may also design your own pulley model using our customized 3D Model Configurator . Download your model or send it for a free of charge quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard metal for all stock pulleys & most custom pulleys. Nevertheless, there are a number of other materials and finished such as steel or hard anodized aluminum that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your custom pulleys with the quickest turnaround amount of time in the industry. Watch our Materials and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We are able to also manufacture pulleys using a variety of other materials such as for example steel, bronze, plastic, aluminium, and brass.
We provide assistance during the design phase of consumer orders, to greatly help our customers obtain the most affordable and effective pulley or sheave design.
We utilize the latest inspection gear that helps us to keep quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a complete host of things that a lot of producers can’t afford; things such as special tooling, manufacturing, and processes. These special extras needed to create customized parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating customized parts is handled in exactly in this manner. At Torque Transmissions, however, we have a different way of handling custom parts that makes better sense for our business and for our customers businesses.
At Torque Transmitting we make use of a PULL production process. Pull-through production is seen as a smaller sized batches, quick responses to client demands, and smooth item flow. This type of creation is an example of lean manufacturing and is the reason why we are able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we make use of our standard mold foundation system to make exclusive mold tooling, which results in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an purchase is started it moves through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization because the products are produced if they are ordered. This allows us to provide products that may meet a customer’s needs, rather than offering standard products that may not meet the needs of a customer or do the job 100%.