bevel planetary gearboxes
Ever-Power planetary gearboxes are compact battery power for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-course drive technology with particularly high power densities and completely smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input side planetary stage in four sizes, suitable for any engine desired. Outside spiral bevel stage for powerful options such as hollow shaft, shrink disk, directly sided splined bore and inner involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Output shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear Bevel Planetary Gearbox arrangements available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby other angles are also essentially possible. The direction of rotation of the drive shaft and the result shaft can be the same or opposing, based on the installation scenario of the bevel gears.
The simplest kind of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing can be cheaper to produce. However, since only little profile coverage can be realized with gearwheels with straight or helical teeth, this bevel gearbox runs quietly and has much less transmittable torque than other bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually recognized with a ratio of 1 1:1 in order to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total coverage, but are already more expensive to manufacture than bevel gears with straight or helical teeth because of their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only end up being absorbed at one part due to the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special attention must be paid to the service life of the bearing. Also, unlike worm gearboxes, self-locking cannot be recognized in bevel gearboxes. Whenever a right angle gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The benefits of bevel gearboxes:
Use when installation space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Reduce torques in single-stage transmitting ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of enhancing the geometrical accuracy of the gear the teeth profile with the group of experienced experts. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Speed : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are arranged 3 Planet mounted on the Planet carrier engaging also with sunlight Gear (Pinion) and reduced Result acceleration is taken through World Carrier and Ring Gear is remain stationary. Result shaft keeping the same direction of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Building Industry, Agricultural Sector, Power Industry, Mobile Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Engine, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Insight, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Result Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are manufactured from superior quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Output Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and made to specifically meet up with the multiple requirements of our customers. The mixture of surface gears and precision equipment components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i actually = 512:1 to become realized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for every applications and several options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with verified hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and easy running right through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to we = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the utilization of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 decrease stages
Particular seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disc, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque hands, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes benefit of the strengths of each technology: compact size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one sluggish helical stage with a pair of Gleason bevel gears and one or more planetary stages. The look of these compact gear units is based upon precise analyses using FEM techniques, which means efficiency, duration and silence. These lighter, smaller sized equipment reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and electric motor.
A planetary gearmotor is smaller sized (shorter), as intermediate elements such as for example adapter flanges and couplings aren’t necessary.
A lot of variants ensures maximum adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery times for regular variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D versions and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional components available from the whole Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider exactly who supplies complete drive systems in one source.
Ever-Power is China s leading manufacturer of Planetary Gearboxes for industry applications in material handling, sugar, marine, defense, cement, chemical, food, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy effectiveness, low noise, long provider life, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft installed.
All Ever-Power planetary equipment units are offered in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not merely a huge torque spectrum but also a product range that provides you with multiple options. Make the most of the flexibility Ever-Power offers, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already includes solutions for a large number of specific requirements that need to be taken into consideration in a great selection of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Gear, Mining, and Steel industries.